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Metal erosion during electrical discharge machining can be divided into two types: melting and gasification. The long duration of wide pulse width can easily cause melting processing, resulting in a deterioration of the surface morphology of the workpiece, thickening of the metamorphic layer, increased internal stress, and easy crack formation. When the pulse width is small to a certain value, the action time is extremely short, forming gasification processing, which can reduce the thickness of the metamorphic layer, improve surface quality, reduce internal stress, and avoid crack formation.
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